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Efficient Maintenance, Professional Assurance: Atlas Drill Air Compressor PM Kit Solutions
2025年 4月 23日
As an OEM service provider of Atlas Copco, we specialize in delivering factory-grade quality preventive maintenance (PM) kits for drill air compressors to global mining, construction, and industrial sectors. By integrating Atlas Copco’s core technology with customized services, our PM kits not only ensure efficient equipment operation but also achieve industry-leading performance: reducing maintenance costs by over 30% and extending equipment lifespan by 40%, making us the preferred choice for trusted customers.

I. Product Core: Factory-Grade PM Kits for Precise Equipment Matching

Our PM kits strictly adhere to Atlas Copco’s global unified quality standards, covering core components of drill air compressors:

 

  • High-Performance Filter System: Integrates air filters, oil filters, and oil-gas separators, using factory-grade glass fiber materials with a filtration accuracy of 99.99% to effectively withstand complex conditions such as mining dust and industrial oil pollution.
  • Specialized Lubricant Combination: Includes Paroil engine oil and Parcool coolant, certified by Atlas Copco laboratories to maintain stable lubrication in extreme temperatures from -30°C to 50°C, extending bearing and rotor life.
  • Precision Sealing Components: O-rings, gaskets, etc., are made of fluoroelastomer, resistant to high pressure and aging, eliminating the risk of oil and gas leakage and ensuring equipment sealing and energy efficiency.

 

Typical Kit Model Examples:
  • GA 5-11 C Filter Kit (PN: 2901091900): Suitable for small and medium-sized drills, including air filters, oil filters, and separators to improve maintenance efficiency.
  • GX Series Special Oil Filter (PN: 2903033701): Compatible with GX 2-11 models, with a filtration accuracy of 5 microns to effectively protect the compressor mainframe.

II. Core Advantages: Comprehensive Innovation in Performance and Cost

1. Factory Quality, Compatibility (Worry-Free Compatibility)

  • 100% Factory Certification: All components are technically verified by Atlas Copco, deeply compatible with the equipment’s electrical system and mechanical structure, avoiding compatibility risks caused by third-party accessories.
  • OEM Standard Production: Uses the same production lines and processes as the original factory to ensure key indicators such as filter dust capacity and lubricant wear resistance perfectly match the equipment’s design parameters.

2. Preventive Maintenance, Reducing Failure Risks

  • Extended Maintenance Cycles: Regular replacement of PM kits can reduce equipment failure rates by over 30%, minimizing the impact of sudden downtime on production.
  • Smart Early Warning Support: Some kits integrate sensor interfaces to monitor real-time statuses such as filter blockages and abnormal oil temperatures, providing 72-hour advance warnings for maintenance needs.

3. Cost Optimization, Long-Term Benefits

  • Large-Scale Procurement Advantages: Through OEM model supply chain integration, kit prices are 15%-50% lower than direct factory supply while ensuring quality.
  • Energy Efficiency Improvement: High-efficiency filters and lubricants can reduce air compressor energy consumption by 5%-8%. For a 100kW device, annual electricity costs can be saved by over ¥30,000.

III. Application Scenarios: Full Industry Coverage, Verified in Harsh Conditions

1. Mining Operations

  • Challenge: High-dust and high-humidity environments easily cause filter blockages and bearing wear.
  • Solution: PM kits are equipped with corrosion-resistant coated seals and high-efficiency dust filters, enabling equipment to operate continuously for over 8,000 hours in iron ore and gold mine scenarios.

2. Construction Sites

  • Challenge: Frequent start-stops and large load fluctuations easily cause motor overheating and lubricant oxidation.
  • Solution: Specialized coolants and high-viscosity index lubricants stabilize oil temperatures, ensuring equipment operates continuously in environments from -20°C to 40°C.

3. Industrial Manufacturing

  • Challenge: Precision production requires high compressed air quality, and traditional maintenance may introduce impurities.
  • Solution: Oil-gas separators can control exhaust oil content below 3ppm, meeting strict standards in industries such as food processing and electronics manufacturing.

IV. Service System: Full Lifecycle Support from Procurement to Operation

1. Customized Solution Design

  • Equipment Diagnosis: Access Atlas Copco’s remote monitoring platform via API interface to analyze equipment operation data and recommend personalized PM kit combinations.
  • Cost Calculation: Provide a “maintenance cost-equipment life” balance model to help customers select optimal maintenance cycles.

2. Technical Support and Training

  • Certified Engineer Team: Provide on-site installation guidance and troubleshooting services to ensure correct kit adaptation.
  • Online Training Resources: Include 3D animation disassembly tutorials and a FAQ knowledge base to assist customers with independent maintenance.

3. Rapid Response and Inventory Assurance

  • Regional Warehousing Network: Three major spare parts centers in China ensure 90% of orders are delivered within 48 hours.
  • Emergency Plan Mechanism: Provide 7×24-hour emergency spare parts delivery services for critical scenarios such as mining.

V. Reasons to Choose Us: A Dual Commitment to Technology and Responsibility

  • Environmental Compliance: Lubricants meet EU REACH standards, and filters are recyclable, helping customers achieve ESG goals.
  • Customer Testimony: After a gold mine in Africa adopted our PM kits, annual equipment failure rates decreased from 12 times to 3 times, saving $280,000 in maintenance costs.

 

Contact us now to obtain a  PM kit solution (customized PM kit solution) and let Atlas Copco technology safeguard your equipment!

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